WELD INSPECTION ETCHANTS
Our macro-etching acids are formulated by metallurgists to reveal the weld nugget during the weld penetration test. These chemicals are effective on stainless steel, mild steel, aluminum, etc. They are all pre-mixed, ready-to-use, and can be stored at room temperature up to a year.
Macroetching procedure of weldments usually starts with cut marks removal by utilizing different grit sizes of sandpapers from coarse to fine. We use 180 grit, 320 grit, and 600 grit for the sanding. The cross-sectional surface will have a uniform 600 grit finish before etching. Mirror polish the surface if possible. The finer the finish, the better the etching chemical will work, and the more details you will see. Rinse and dry the surface then apply the etchant with cotton swabs. Let it stand for a few seconds to minutes. When the weld is visible, rinse it with water to stop the reaction.
If you need assistance with a special alloy, please send a small sample to us. We will recommend a suitable product based on the test result.
Carbon Steel Welds:
- Nital Etch, 5%: The traditional choice for carbon steel welds. AKA Nitol or Nytal. It contains nitric acid and is more effective than rust removal jelly.
- Fry’s Reagent: (Optional 2nd stage) For highlighting low carbon/ mild steel welds. Use after Nital etch. It will stain the weld nugget, make the weld darker and easier to see.
Picture: A36 mild steel
Stainless Steel Welds:
- Stainless Steel Weld Etch: Our general purpose stainless steel etchant. Unlike Lepito’s Etch or Aqua Regia, no mixing or heating required. Plus, it can be stored.
- AWS D1.2 Basic Etchant: Listed in welding code D1.2. Fast and effective.
Pictures: 3003, 5052, 5085, 5456, 6061, 6063
- Keller’s Reagent: For advanced users only. It contains hydrofluoric acid! Please handle with care.
Copper & Brass Welds:
- Ferric Chloride Etchant: General purpose etch for copper-based welds. Pre-mixed, ready to use.
- AWS D1.9 Titanium Weld Etch: Listed in welding code D1.9. It contains hydrofluoric acid! Please handle with care.
Inconel 625 Weld:
- Sand the weld surface to a uniform 600 grit finish. Rinse and dry the surface quickly, then etch it immediately with our Adler’s Reagent without any delay. Otherwise, Inco 625 will react with air and passivate.
Picture: Inco 625 weld